Our group company "Turbo Tools Pvt. Limited" manufactures various Forged and Machined components for the non-automotive sector. An In-house facility of Die design & development, CNC Machining, Inspection & Testing, and Continuous Heat Treatment facility ensures fast delivery of your part and also making us a one-stop source for all your forging needs.
Raw Material Sourcing:
Material is procured from reputable approved Steel Mills in form of BARS/Flats in various sizes as per the requirement of the final product. Every care is taken to protect the raw material against corrosion, degrading and other harmful processes. Incoming steel is fully tested for surface at metallurgical and mechanical labs which include BHN Hardness Testers and Tensile Testing Machine. Color coding is done on each and every bar as per established color codes and material is passed to the cutting department. Cutting of the material is done with Heavy Presses, Bandsaw machine.
Design & Engineering:
- State-of-the-art CAD/ CAM infrastructure for 3D modeling, NC tool path generation to accelerate response time in developing new parts.
- Metal flow simulation software DEFORM F3-6.1 for virtual manufacturing for design optimization and process validation to develop new parts right the first time.
- High-end CAM software, like UG-NX6 for generating NC tool paths for high-speed die cutting, to reduce turnaround time in die manufacturing.
- The forging parts are validated on CNC CMM of Carl Zeiss.
Tool & Die Manufacturing:
We have a state of the art in house Die manufacturing facility comprising of 3 Nos. of CNC milling machines from renowned company DMG-Moriseiki. This facility also includes high precision EDM.
Turbo has manufacturing facility for Drop forging/ Hot forging for carbon steel, and alloy steel. 01 x 2.5 Ton (CNC Hydralic Hammer) + 03 x 1.5 Ton (Belt Drop Hammer) + 04 x 1 Ton. Various Screw forging presses are also available.
Forgings are subjected to strict quality control checks throughout the entire forging cycle to meet specific requirements. Raw material selection, die development, cutting and forging processes are carried out in pre-specified fashion. Samples are checked for dimensional accuracy, metallurgical soundness, and mechanical specifications.
Heat Treatment facility:
Our in-house Heat Treat Capabilities enhance the total control over the manufacture of quality forgings. Facilities for Annealing, Normalizing, Case Carburizing add to our capabilities to control mechanical properties of the end product. The Finishing Shop has Shot Blasting Machines, Coining Presses, Power Presses, Multi-station drill machines and Magnetic Particle Inspection facilities.